技术资料——模具行业从业者必备知识手册
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=== 组织架构 ===
注塑车间组织架构图=== 流程图 ===
注塑车间生产管理流程图 | | | | | | | | |
制程流程图 | | | | | | | | 表单 | 责任人
| | | | | | | | 四联任务单 | 生产部长
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| | | | | | | | 生产排程表 | 注塑主管
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| | | | | | | | 任务单 | 注塑主管 当班组长
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| | | | | | | | 维修单领料单 | 注塑主管 当班组长 调试工
| | 生产准备 | | | | | | |
| | | | 模具准备 | | | | |
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| | | | 材料准备 | | | | |
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程序准备 | | 机台准备 | | | | | | 作业指导书、注塑工艺卡、生产任务单 | 当班组长 调试工 操作员
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生产任务单 注塑工艺卡
作业指导书 | | 调试工上模 | | | | | | |
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| | 模具检查
配套连接 | | | | | | |
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操作员定位 | | 模具保养 | | | | | | |
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依指导书
即时培训 | | 清洗料管 | | | | | | |
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包装材料
准备 | | 开机调试 | | | | | | |
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| | 首件送检 | | | | | | 产品图纸、首件检验单、IPQC巡检纪录、设备点检表 | IPQC 操作员
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| | 操作员 批量生产 | | | | | | |
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| | IPQC巡检 | | | | | | |
| | | | | | | | 材质标签 | IPQC 操作员 调试工 组长
| | 操作员 自检/包装 | | | | | | |
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| | 任务单完成 | | | | | | 维修单 | IPQC 当班组长 调试工
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| | 末件检验 | | | | | | |
| | | | | | | | 末件检验单 | IPQC 调试工 操作员
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| | 换模 （循环生产） | | | | | | | 调试工 操作员
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| | | | | | | | 生产日报表、交接班纪录表、入库单 | 当班组长 调试工 操作员 及接班组长 调试工 操作员
| | 当班生产结束 | | | | | | |
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| | 下班接班 按上述循环生产 | | | | | | |=== 生产排程 ===
注塑生产排程 | | | | | | | | | | | | | | | | | | | | |
（10.28～11.03） | | | | | | | | | | | | | | | | | | | | |
机台
编号 | 物料名称 | 规格型号 | 原料 | 小时
产能 | 计划
数量 | 计划
交期 | 28.0 | | 29.0 | | 30.0 | | 31.0 | | 1.0 | | 2.0 | | 3.0 | | 计件单价
| | | | | | | 白班 | 晚班 | 白班 | 晚班 | 白班 | 晚班 | 白班 | 晚班 | 白班 | 晚班 | 白班 | 晚班 | 白班 | 晚班 |
1.0 | LG-4固定座 | W145-01 | PA6（A）级 | 55.0 | | | | | | | | | | | | | | | | | 0.2
| | W146-01 | | | | | | | | | | | | | | | | | | |
1.0 | FE-1固定座 | W131-02 | PA6（A）级 | 60.0 | | | | | | | | | | | | | | | | | 0.184
| | W132-02 | | | | | | | | | | | | | | | | | | |
1.0 | SL-1固定座 | W127-02 | PA6（A）级 | 60.0 | 2000.0 | 10.3 | | | | | | | | | | | | | | | 0.189
| | W128-02 | | | 2000.0 | | | | | | | | | | | | | | | |
1.0 | SL-1内壳 | W127-04 | PA6（B）级 | 50.0 | 2000.0 | 10.3 | | | | | | | | | | | | | | | 0.238
| | W128-04 | | | 2400.0 | | | | | | | | | | | | | | | |
1.0 | FC-1固定座 | W071-01 | PA6（A）级 | 76.0 | 1200.0 | 11.1 | | | | | | | | | | | | | | | 0.145
| | W072-01 | | | 1200.0 | | | | | | | | | | | | | | | |
2.0 | LG-4皮垫 | W145-02 | JR618 | 100.0 | | | | | | | | | | | | | | | | | 0.1
| | W146-02 | | | | | | | | | | | | | | | | | | |
2.0 | HT内视镜外壳 | N012-01 | JR
哪个方案更实用？欢迎投票讨论。